Cleaning
We ensure the purity of raw materials entering the production sites
Sieving of dry
products
elimination of contaminants in your raw materials
Metallic contaminant trapping
powerful systems for the elimination of metallised particles
Vibrosifter
Sieving is a mandatory operation before feeding bulk products into process equipment.
Vibrating sifter is a special equipment, installed in a pneumatic transport line, designed for effective screening of bulk products at various production facilities. Its main purpose is to clean the product from foreign impurities and lumps, and also performs the process of aeration, which improves the quality of the final product.
The sieve inside the device vibrates, due to which the product is sieved through the smallest openings, while large particles and impurities are retained. This equipment makes it possible to automatically process large volumes of product at high speed.
Vibrating sifter cover for cleaning
The type of sieve – wire or punched, as well as the size of the product cell, are determined by the customer or recommended by us depending on the product.
The sieve can be easily replaced.
The size of the vibrating screen is selected according to the performance of the pneumatic line.
The use of a vibratory sifter is particularly important in bakeries, confectioneries and factories where high flour quality is required for consistent recipes and textures. This technology results in a more airy product, which ultimately leads to improved flavour and aesthetics in baked goods.
Rotary sifter
This is one of the most important segments of raw material processing before use.
The type of sieve – wire or punched, as well as the size of the product cell, are determined by the customer or recommended by us depending on the product.
The sieve can be replaced.
The size of the rotary sifter is selected according to the required productivity.
This type of screening machine provides gravity loading (e.g. by auger or rotary feeder).
The product is fed into the loading nozzle and then directed by the screw into the sieve, which is made in the form of a drum. The feeding screw and the sieve are mounted on one shaft and rotate from a common drive.
Due to centrifugal force, the product passes through the sieve and is discharged through the lower branch pipe of the housing.
The sifted impurities exit through the side pipe on the sifter cover.
The turbo sifter is a budget solution for small businesses such as mini-bakeries.
The turbo sifter is a budget solution for small businesses such as mini-bakeries.
This type of sifter provides for loading of the product by pneumatic transport.
The product is fed through a loading pipe into a sieve made in the form of a drum, which is mounted directly on the shaft of the electric motor.
Due to centrifugal force, the product passes through the sieve and is directed into the pneumatic line.
Turbo sifter
Due to centrifugal force, the product passes through the sieve and is directed into the pneumatic line.
The screened out impurities are removed manually through the inspection hatch after the machine has stopped.
The sieve type is punched, the cell size of the product is determined by the customer or recommended by us depending on the product.
The sieve is made in the form of an insert in the drum and can be easily replaced.
The size of the turbo screener is selected according to the required performance.
Metallic contaminant
trapping
The technology of manufacturing bulk products such as flour or sugar, as well as liquid products such as sunflower oil or invert syrup, involves active contact with metal surfaces – working parts of the equipment (mills, crushers, mixers, etc.) and the internal walls of transport systems. As a result, metal particles from abrasion of working parts, rust, welding scale, etc. often get into the product.
The photo below shows the working elements (rods) of a magnetic separator installed in a flour pneumatic conveying line. The rods clearly display horizontal stripes of ferromagnetic particles captured from the product.
Magnets in the line
The magnetic catcher is an indispensable component in raw material handling systems for companies in various fields of activity that want to maintain high product quality.
For bulk products, they are conventionally divided into two groups:
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Blow-through sifters, which are installed in pneumatic conveying lines.
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Gravity sifters, through which the product passes by gravity.
We manufacture both blow-through and gravity magnetic separators.
Our separators use neodymium magnets of N52 grade with a magnetic induction of 1.42-1.47 T and a maximum operating temperature of 80°C.
The main components of a blow-through magnetic separator are shown in the diagram below.
The housing is installed in the break of the pneumatic conveying line. Inside the housing, magnetic rods are fixed to the cover. The cover is attached to the housing using quick-release connections. To prevent direct contact of the product with the magnets, the rods are encased in a stainless steel sleeve.
Magnetic separators for liquid products are installed in the break of the product pipeline. Compared to separators for bulk products, they are additionally equipped with a mesh filter to capture mechanical impurities.
If necessary, the housing can be equipped with a heating jacket, which is particularly relevant for viscous products such as plasticized margarine and chocolate.