Control system
Our versatile control system allows us to monitor and manage the raw material warehouse and all production processes.
Control system
You'll always know what's going on in your production facility.
Switchboards
are based on Omron's modern and up-to-date range of industrial equipment. Omron CP1L-E Series and CJ2M Series compact programmable logic controllers are used. Omron's NB series colour touch panels are used as a tool for interaction with the operator and maintenance personnel, allowing interaction screens to be created in a simple and intuitive way. This means that no specialised skills and knowledge are required of the operator working on the equipment, and no special training is required.
Based on a modern and relevant line of industrial equipment Omron. Compact programmable logic controllers Omron CP1L-E series and CJ2M series are used.
As a result, the operator working with the equipment does not require any special skills or training.
Multi-component dosing. Both recipe dosing and manual entry of each component are possible. The controller memory can store up to 99 recipes with up to 10 components in each recipe. If this memory capacity is insufficient, additional software for the personal computer of the technologist, shift foreman can be supplied. In this case, only the required recipes (shift task) are loaded into the controller memory and the total number of recipes is practically unlimited. The recipe can contain both absolute doses of each component and relative doses, i.e. as a percentage of one ‘main’ component; this function can be useful when dosing dry and liquid components, for example, linking the dose of yeast solution to the actual dose of flour.
The auxiliary equipment (power elements, controls and signalling, power supplies, relays, terminals, etc.) is also subject to the highest requirements in terms of reliability, ease of operation and maintenance, therefore, only industry leaders are used: Schneider Electric, Omron, Finder, Wago and others).
The main functions and capabilities of the automated control system based on industrial logic controller and touch screen operator panel:
One-component dosing. All the operator's work is reduced to entering the set dose and pressing the START button, all other functions, switching on the appropriate nodes, ensuring the speed, accuracy of the set the control system performs itself.
Control of several dosing units within one ‘dosing station’. One ‘dosing station’ can include up to 5 different sources of components, e.g. two hoppers for flour of different grades, a hopper for sugar/powder, a hopper for dosing liquid components, a water mixer, a weighing platform for dosing manually dosed micro-components. The whole complex of equipment will be controlled from one operator's workplace and one recipe, which minimises the possibility of error. The operator will be notified of the need to dose each component recorded in the recipe, and the system will not proceed to the next step until the previous step is performed or completed.
The recipe may include both absolute dosing of each component and relative dosing, i.e., as a percentage of a primary component. This function can be particularly useful when dosing dry and liquid components, for example, linking the dose of yeast solution to the actual dose of weighed flour.
The operator will receive a notification to dose each component listed in the recipe, and the system will not proceed to the next step until the previous one is completed or confirmed.
Project with an example of real equipment delivered to the customer and implementation of a control system
Silos connected to the automated warehouse system
Dispenser storage
Control system screens of the complex control system of the external flour silo system
Screens of the control system of the complex multicomponent dosing control system
Multi-component dosing premixer
