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Tell us what product you want to load in your manufacture, and we will offer you the best solutions.

Bags and big bags

automatic unloading system using an electric chain hoist, bag tipper or vacuum pump

Sugar or flour truck

a flexible bayonet hose system for unloading bulk products into silos

Liquid components

pumping the product from the tanker truck into the storage tank, with connection to the transfer line using a quick-release coupling

Acceptor sifter

Bag dump stations are suitable for unloading powder products from bags into the conveying system, which can then direct the product to variable capacities, such as silos (fabric or metal) for storage.

Ceiling mounted electric chain hoist is designed to make the work safer and easier in all lifting operations. It is essential when handling standard 50 kg bags. Optionally, the beam trolley could be mounted to the big bag dump station frame. This structure is space-saving and suitable to work without ceiling structures.

Having multiple bag dump stations side-by-side is a logical and efficient solution for simultaneously unloading different products (e.g., flour, sugar, cocoa powder, milk powder, etc.). Look at the picture below.

A bag dump sieve station (shown in the picture) is designed to screen bagged powders and remove large debris before mixing or blending. A bag dump sieve station can reduce dust and protect workers from inhaling by capturing dust and removing it from the work area.

Electric chain hoists are efficiently used to facilitate the management of multiple bag dump stations by a single operator.

A single bag dump station is also suitable for unloading multiple products simultaneously if a certain degree of mixing is acceptable.

For example, it can be used for different types of flour or for dry milk and whey. In this case, each product is transported to a separate silo for storage after unloading.

Lumps are indeed undesirable in pneumatic conveying systems after unloading because they can lead to line blockages, jamming of dosing devices, and damage to equipment.

A lump breaker (shown in the picture) is suitable for eliminating lumps in powders, it helps to improve flow characteristics and prevent clumping.

Hygroscopic bulk products like sugar often cake and form lumps in bags due to moisture absorption. This is a common problem in storage and handling of such materials, impacting quality and usability.

The lump breaker/crusher is installed between at the top conus part of a bag dumping station, and the rotary feeder is placed at the bottom to load a product in a pneumatic conveying line. Knife lump breaker breaks down sugar lumps into a granulated form, which is then flows in rotary feeder.

A lump breaker

Bigbag dumping

During bag unloading, a grid is placed on the tabletop, which is connected to an aspiration filter to reduce product dusting.

The lifting of both big bags and regular bags to the unloading area is carried out using a hoist.

The bag opener is designed for unloading bulk products from big bags into the conveying line. The product is then transported along this line to a silo (fabric or metal) for storage.

The photo shows our combined big bag and bag opener. The big bag is placed neck-down on the unloading table, and a special hatch in the lower part of the vibrating bottom is used to untie the neck.

Rastarisation of flour trucks

One of the widely used methods for receiving flour and sugar at production facilities is the automated feeding of the product via pneumatic conveying directly from a flour truck or sugar truck into a silo.

A flexible hose with a bayonet connection is attached to the flour/sugar truck to facilitate unloading.

The truck's compressor is activated.
The product is conveyed through the pipeline to the receiving silos at the plant.
The operator monitors the process via instrument readings.
Automatic weighing of the incoming raw material is performed.
Once the tank is emptied, the system is purged to remove residual raw material.

The entire process typically takes 1-2 hours, depending on the tanker's volume and the capacity of the pneumatic conveying system.

Next, the compressor of the flour or sugar truck is activated, and the product is conveyed to the silo. The transport process usually takes 1-2 hours, during which the operator monitors the pressure in the pneumatic system.

To prevent silo overfilling, audible and visual alarms are provided. When activated, the operator stops the product supply.

We design, manufacture, and install the described system as a turnkey solution.

Bayonet connection

Liquid components

One of the widely used methods for receiving liquid products, such as milk, juice, vegetable oil, and wine materials, at production facilities is the automated pumping directly from a tanker truck into storage tanks.

Implementing this method requires a pipeline from the tanker parking area to the storage tank, equipped with level control devices (level sensors or a weighing system).

To initiate the transfer, a flexible hose from the tanker is connected to the pipeline using a quick-release (bayonet) coupling — see the photo below.

Next, the tanker's pump is activated, and the product is pumped into the storage tank. The transfer process typically takes 1-2 hours, during which the operator monitors the system pressure.

To prevent overfilling, audible and visual alarms are provided. When triggered, the operator stops the product supply.

We design, manufacture, and install the described system as a turnkey solution.